Knowledge Base

Industrial Vision Knowledge Base

Technical articles for machine builders, quality engineers and production managers on the design, integration and qualification of industrial vision systems.

Various printed plastic parts as product variants
Surface Inspection

Surface inspection across changing product variants

How colour, shape and material are reliably inspected without a new system for every variant.

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Beckhoff PLC terminals and bus modules
Integration

Connecting a vision system to the PLC

Triggers, fieldbus protocols and result feedback for process-reliable integration.

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Anomaly detection evaluation on a laptop screen
Image Processing

Rule-based vision or AI?

Which method fits which inspection task – and when a hybrid approach pays off.

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Injection-molded part with visible flash edge
Injection Moulding

Detecting flash in injection moulding

How the required camera resolution is calculated from field of view and flash size.

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Telecentric lens with aperture ring
Optics

Telecentric lenses for dimensional inspection

When the extra cost of a telecentric lens pays off for tight tolerances.

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MSA evaluation with measurement charts
System Qualification

Qualifying an optical inspection system (MSA1/MSA3)

Which MSA procedures statistically demonstrate which aspect of system capability.

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Packaged THOP AG system delivery
Procurement

Buying a vision system: 7 points before you invest

What should be clarified before ordering to avoid budget overruns.

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Completed requirements specification form with a pen
Procurement

Requirements specification for a vision system

How a requirements specification should be structured so vendor quotes become technically comparable.

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Component under controlled lighting conditions
Lighting

Ambient light in vision systems

When optical filters or flash lighting are enough, and when an inspection tunnel becomes necessary.

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Technician adjusting an inspection system during a retrofit
Retrofit

Retrofitting a vision system

Fixing fault causes in legacy systems or expanding the system for traceability and the digital twin.

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